#250830 对PLC过点信号，IOT上传情况进行记录
This commit is contained in:
HM-CN\zhengxuan.zhang
+157
-52
@@ -2,6 +2,7 @@
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using DAL;
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using HslCommunication.Profinet.Siemens;
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using Newtonsoft.Json;
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using NSAnalysis;
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using NSAnalysis.Properties;
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using PLCModule;
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using System;
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@@ -14,6 +15,7 @@ using System.Linq;
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using System.Net;
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using System.Text;
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using System.Threading;
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using System.Threading.Tasks;
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using System.Windows.Forms;
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using Telerik.WinControls;
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using Telerik.WinControls.UI;
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@@ -24,14 +26,11 @@ namespace NSAnalysis
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/// <summary>
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///
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///
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///
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///
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/// 2025.08.29 ----------------------------------------------------
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/// 1、增加对 生成报告数据的备份 √
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/// 2、增加对上传json的记录和重发
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/// 3、增加对 PLC启动测量信号的判断 4、PLC通讯阻塞问题
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///
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///
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/// 1、增加对 生成报告数据的备份 、上传情况的记录√
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/// 2、增加对IOT json报文 上传情况的记录√
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/// 3、增加对 PLC 传输过点信号的 记录 （抵达，测量，离开） √
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/// 4、PLC通讯阻塞问题 √
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///
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///
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///
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@@ -110,11 +109,6 @@ namespace NSAnalysis
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#endregion 全局变量
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// 定义三个文件路径，分别存储 plc, csv 和iot过点数据，位于程序运行目录下 plc.csv iot.csv nextsense.csv
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private string strPlcDataPath = Application.StartupPath + "\\plc.csv";
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private string strIotDataPath = Application.StartupPath + "\\iot.csv";
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private string strNextsenseDataPath = Application.StartupPath + "\\nextsense.csv";
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#region 主窗口事件
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@@ -442,7 +436,7 @@ namespace NSAnalysis
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/// <summary>
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/// 解析EH3 CSV文件函数;后续如果Nextsense的csv报告模板变了，修改该函数的行号即可LineNum wsp
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/// </summary>
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private void AnalysisNextSenseEH3CSV()
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private void AnalysisNextSenseEH3CSV() // 解析EH3 车型
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{
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try
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{
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@@ -525,8 +519,7 @@ namespace NSAnalysis
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MyBase.TraceWriteLine("在数据库表TTempSaveVIN中删除该VIN：" + strCarID);
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}
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// 向 strNextsenseDataPath 文件中插入数据 strCarID
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AppendRecord(strCarID, strNextsenseDataPath);
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}
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if (LineNum >= 19)
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{
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@@ -839,16 +832,19 @@ namespace NSAnalysis
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strCaliResult = "NG";
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}
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string strPostData = "{\"serno\":\"" + DateTime.Now.ToString("yyyyMMddHHmmssfff") + "\",\"requestData\":[{\"vin\":\"" + strCarID + "\",\"model\":\"EH3\",\"equipmentNo\":\"" + ConfigDfn.strEquipNo + "\",\"equipmentName\":\"" + ConfigDfn.strEquipName + "\",\"calibrationResult\":\"" + strCaliResult + "\",\"detectionTime\":\"" + ConfigDfn.strMeasureTime + "\",\"targetRate\":\"" + strTargetRate + "\",\"rate\":\"" + labResultPercent.Text + "\",\"GapList\":" + strGapList + "}]}";
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MyBase.TraceWriteLine("Update To IOT Data Content: " + strPostData);
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string strPostResult = PostJsonToIOT(ConfigDfn.strIOTAddress, strPostData, 10000);
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MyBase.TraceWriteLine("EH3数据上传IOT完成，结果返回为：" + strPostResult);
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if (strPostResult.Contains("成功"))
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{
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MyBase.TraceWriteLine("EH3数据上传IOT成功 ^_^");
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tmdal.InsertIOTUploadLog(strCarID, strPostData, true, labResultPercent.Text);
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}
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else
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{
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MyBase.TraceWriteLine("EH3数据上传IOT失败！");
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tmdal.InsertIOTUploadLog(strCarID, strPostData, false, labResultPercent.Text);
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}
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#endregion IOT上传功能
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@@ -874,7 +870,7 @@ namespace NSAnalysis
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}
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}
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private void AnalysisNextSenseEHYCSV()
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private void AnalysisNextSenseEHYCSV() //解析EHY 车型
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{
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try
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{
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@@ -957,8 +953,7 @@ namespace NSAnalysis
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MyBase.TraceWriteLine("在数据库表TTempSaveVIN中删除该VIN：" + strCarID);
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}
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// 向 strNextsenseDataPath 文件中插入数据 strCarID
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AppendRecord(strCarID, strNextsenseDataPath);
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}
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if (LineNum >= 19)
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{
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@@ -1264,16 +1259,21 @@ namespace NSAnalysis
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strCaliResult = "NG";
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}
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string strPostData = "{\"serno\":\"" + DateTime.Now.ToString("yyyyMMddHHmmssfff") + "\",\"requestData\":[{\"vin\":\"" + strCarID + "\",\"model\":\"EHY\",\"equipmentNo\":\"" + ConfigDfn.strEquipNo + "\",\"equipmentName\":\"" + ConfigDfn.strEquipName + "\",\"calibrationResult\":\"" + strCaliResult + "\",\"detectionTime\":\"" + ConfigDfn.strMeasureTime + "\",\"targetRate\":\"" + strTargetRate + "\",\"rate\":\"" + labResultPercent.Text + "\",\"GapList\":" + strGapList + "}]}";
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MyBase.TraceWriteLine("Update To IOT Data Content: " + strPostData);
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string strPostResult = PostJsonToIOT(ConfigDfn.strIOTAddress, strPostData, 10000);
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MyBase.TraceWriteLine("EHY数据上传IOT完成，结果返回为：" + strPostResult);
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if (strPostResult.Contains("成功"))
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{
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MyBase.TraceWriteLine("EHY数据上传IOT成功 ^_^");
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tmdal.InsertIOTUploadLog(strCarID, strPostData, true, labResultPercent.Text);
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}
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else
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{
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MyBase.TraceWriteLine("EHY数据上传IOT失败！");
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tmdal.InsertIOTUploadLog(strCarID, strPostData, false, labResultPercent.Text);
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}
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}
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}
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@@ -1562,24 +1562,24 @@ namespace NSAnalysis
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// 将数据写入CSV文件
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File.WriteAllText(backupPath, sb.ToString());
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// 记录日志，说明备份成功
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MyBase.TraceWriteLine("客户EHY csv报告备份完毕，路径为：" + backupPath);
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MyBase.TraceWriteLine("客户 csv报告备份完毕，路径为：" + backupPath);
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// 往目标路径copy该文件，并记录是否成功
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try
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{
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File.Copy(backupPath, targetFilePath, true);
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if (File.Exists(targetFilePath))
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{
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MyBase.TraceWriteLine("客户csv报告生成并复制成功，路径为：" + targetFilePath);
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}
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else
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{
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MyBase.TraceWriteLine("客户csv报告复制失败，目标文件不存在：" + targetFilePath);
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}
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// 记录上传情况
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bool isUploaded = true;
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tmdal.InsertCsvReportUploadLog(strCarID, targetFilePath, backupPath, isUploaded);
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}
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catch (Exception ex)
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{
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MyBase.TraceWriteLine("客户csv报告复制异常：" + ex.Message);
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// 记录上传情况
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bool isUploaded = false;
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tmdal.InsertCsvReportUploadLog(strCarID, targetFilePath, backupPath, isUploaded);
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}
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#endregion 解析完报告后，重新生成客户模板报告
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@@ -2365,7 +2365,28 @@ namespace NSAnalysis
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private void tmrReadPLCData_Tick(object sender, EventArgs e)
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{
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tmrReadPLCData.Stop();
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// 使用 Task.Run 在后台线程处理PLC数据
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Task.Run(() =>
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{
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try
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{
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// 这里是原有的PLC数据读取和处理逻辑
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ReadAndProcessPlcData();
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}
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catch (Exception ex)
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{
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MyBase.TraceWriteLine("tmrReadPLCData_Tick exception: " + ex.ToString());
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}
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finally
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{
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// 回到UI线程，安全启动定时器
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this.BeginInvoke((Action)(() => tmrReadPLCData.Start()));
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}
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});
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}
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private void ReadAndProcessPlcData()
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{
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#region 判断PLC是否正常运行
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if (ConfigPlc.PlcType == 3 && ConfigPlc.bReConnect && !HslSiemensS7Obj.bConnected)
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@@ -2399,8 +2420,11 @@ namespace NSAnalysis
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{
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PLCDfn.bPlcLiveTick = PlcObject.GetS7ByteData(PlcSignalDfn.PlcLive) == 1;
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PLCDfn.ReadVINFinishFlag = PlcObject.GetS7ByteData(PlcSignalDfn.ReadVINFinishFlag);
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PLCDfn.NSStartMeasure = PlcObject.GetS7ByteData(PlcSignalDfn.NSStartMeasure);
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PLCDfn.CarPassFlag = PlcObject.GetS7ByteData(PlcSignalDfn.CarPassFlag);
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//从PLC获取VIN码后，通过访问IOT接口 获取汽车类型，再反馈给PLC
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if (iLastReadVINFinishFlag == 0 && PLCDfn.ReadVINFinishFlag == 10)
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if (iLastReadVINFinishFlag == 0 && PLCDfn.ReadVINFinishFlag == 10) //到达信号
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{
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string strCarID = PlcObject.GetS7StringData(PlcSignalDfn.PartID);
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//PLCDfn.CarType = PlcObject.GetS7ByteData(PlcSignalDfn.CarType);
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@@ -2423,6 +2447,26 @@ namespace NSAnalysis
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MyBase.TraceWriteLine("往PLC写入车型： " + strCarType + " ;车身颜色：" + strCarColor);
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tmdal.InsertVIN(strCarID);
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MyBase.TraceWriteLine(strCarID + " 插入到数据库表TTempSaveVIN中完成。");
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#region 记录PLC过点信息
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try
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{
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DateTime arriveTime = DateTime.Now;
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if (tmdal.ExistsArriveLog(strCarID, arriveTime) == 0)
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{
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tmdal.InsertArriveLog(strCarID, arriveTime);
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}
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else
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{
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MyBase.TraceWriteLine($"车辆 {strCarID} 当天已存在抵达记录，未重复插入。");
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}
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}
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catch (Exception ex)
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{
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MyBase.TraceWriteLine("记录PLC过点信息异常，异常信息： " + ex.ToString());
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}
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#endregion
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}
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else
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{
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@@ -2430,8 +2474,36 @@ namespace NSAnalysis
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}
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}
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}
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PLCDfn.CarPassFlag = PlcObject.GetS7ByteData(PlcSignalDfn.CarPassFlag);
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if (iLastCarPassFlag == 0 && PLCDfn.CarPassFlag == 10)
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if (iLastNSStartMeasure == 0 && PLCDfn.NSStartMeasure == 10) //启动测量信号
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{
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string strCarID = PlcObject.GetS7StringData(PlcSignalDfn.PartID);
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if (strCarID.Length > 10)
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{
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// 记录日志，此时该车开始测量
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MyBase.TraceWriteLine($" {strCarID} 机器人安全判断合格，启动NXS测量");
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#region 记录PLC过点信息
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// 记录启动测量时间
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try
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{
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DateTime measureStartTime = DateTime.Now;
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tmdal.UpdateStartMeasureTime(strCarID, measureStartTime);
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}
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catch (Exception ex)
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{
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MyBase.TraceWriteLine("记录测量开始时间异常，异常信息： " + ex.ToString());
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}
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#endregion
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}
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else
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{
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//记录日志，获取到启动测量信号，但没有获取 车号
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MyBase.TraceWriteLine("报错：获取到启动NXS测量信号，但没有获取 车号 ");
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}
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}
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if (iLastCarPassFlag == 0 && PLCDfn.CarPassFlag == 10) //离开信号
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{
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string strCarID = PlcObject.GetS7StringData(PlcSignalDfn.PartID);
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MyBase.TraceWriteLine("读取PLC CarPassFlag 完成信号：0->10;Read PLC VIN is: " + strCarID);
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@@ -2449,7 +2521,34 @@ namespace NSAnalysis
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MyBase.TraceWriteLine("Update NG To IOT Data Content: " + strPostData);
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string strPostResult = PostJsonToIOT(ConfigDfn.strIOTAddress, strPostData, 10000);
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MyBase.TraceWriteLine("NG数据上传IOT完成，结果返回为：" + strPostResult);
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if (strPostResult.Contains("成功"))
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{
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MyBase.TraceWriteLine("NG数据上传IOT成功 ^_^");
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tmdal.InsertIOTUploadLog(strCarID, strPostData, true, "0.00");
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}
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else
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{
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MyBase.TraceWriteLine("NG数据上传IOT失败！");
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tmdal.InsertIOTUploadLog(strCarID, strPostData, false, "0.00");
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}
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}
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#region 记录PLC过点信息
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try
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{
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DateTime leaveTime = DateTime.Now;
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tmdal.UpdateLeaveTime(strTempCarID, leaveTime);
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}
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catch (Exception ex)
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{
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MyBase.TraceWriteLine("记录PLC过点信息异常，异常信息： " + ex.ToString());
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}
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#endregion
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}
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if (!string.IsNullOrEmpty(strCarID) && strCarID.Length > 10)
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@@ -2500,6 +2599,8 @@ namespace NSAnalysis
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MyBase.TraceWriteLine("CarPassFlag 0->10 更新到MaintenceInfo数据库位置1中的VIN为：empty ");
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}
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}
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//记录编码器速度等值
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if (ConfigDfn.iRecordEncoderFlag == 1)
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{
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double dSpeed1 = PlcObject.GetS7Double(PlcSignalDfn.Speed1);
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@@ -2511,14 +2612,13 @@ namespace NSAnalysis
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}
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iLastCarPassFlag = PLCDfn.CarPassFlag;
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iLastReadVINFinishFlag = PLCDfn.ReadVINFinishFlag;
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iLastNSStartMeasure = PLCDfn.NSStartMeasure;
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#endregion 循环读取PLC数据块中的信息
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}
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catch (Exception ex)
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{
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MyBase.TraceWriteLine("tmrReadPLCData_Tick exception: " + ex.ToString());
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}
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tmrReadPLCData.Start();
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}
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private void tmrRefreshPLCStatus_Tick(object sender, EventArgs e)
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@@ -2557,8 +2657,27 @@ namespace NSAnalysis
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private void tmrWritePLCLive_Tick(object sender, EventArgs e)
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{
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bTickt = !bTickt;
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PlcObject.InsertWriteQueue(PlcSignalDfn.SoftLive, Convert.ToByte(bTickt ? 1 : 0));
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// 停止定时器，防止重入
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tmrWritePLCLive.Stop();
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// 在后台线程写入PLC心跳信号
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Task.Run(() =>
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{
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try
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{
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bTickt = !bTickt;
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PlcObject.InsertWriteQueue(PlcSignalDfn.SoftLive, Convert.ToByte(bTickt ? 1 : 0));
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}
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catch (Exception ex)
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{
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MyBase.TraceWriteLine("tmrWritePLCLive_Tick exception: " + ex.ToString());
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}
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finally
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{
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// 回到UI线程，安全启动定时器
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this.BeginInvoke((Action)(() => tmrWritePLCLive.Start()));
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}
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});
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}
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private void ReConnectPLC()
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@@ -2677,6 +2796,10 @@ namespace NSAnalysis
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{
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string strPostData = "{\"serno\":\"" + DateTime.Now.ToString("yyyyMMddHHmmssfff") + "\",\"requestData\":[{\"vin\":\"test001\",\"model\":\"EHY\",\"equipmentNo\":\"" + ConfigDfn.strEquipNo + "\",\"equipmentName\":\"" + ConfigDfn.strEquipName + "\",\"calibrationResult\":\"OK\",\"detectionTime\":\"" + DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") + "\",\"GapList\":[{\"vin\":\"test001\",\"gfNo\":\"F\",\"pointNumber\":\"L-01\",\"actualValue\":\"-0.30\",\"controlLine\":\"-1.00/1.00\",\"measurementResult\":\"OK\"}]}]}";
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MyBase.TraceWriteLine("Test Post Data: " + strPostData);
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//插入记录测试
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tmdal.InsertIOTUploadLog("test001", strPostData, true, labResultPercent.Text);
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string strPostResult = PostJsonToIOT(ConfigDfn.strIOTAddress, strPostData, 10000);
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MessageBox.Show("测试上传数据完成，获取到的返回值为： " + strPostResult, "提示", MessageBoxButtons.OK, MessageBoxIcon.Information);
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MyBase.TraceWriteLine("测试上传数据完成，获取到的返回值为： " + strPostResult);
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@@ -3116,25 +3239,7 @@ namespace NSAnalysis
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}
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}
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public static void AppendRecord(string id, string filePath)
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{
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try
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{
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// 如果文件不存在则创建并写入标题行
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if (!File.Exists(filePath))
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{
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File.WriteAllText(filePath, "ID,RecordTime\n");
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}
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// 追加新记录（ID + 当前时间戳）
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string record = $"{id},{DateTime.Now:yyyy-MM-dd HH:mm:ss.fff}\n";
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File.AppendAllText(filePath, record);
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}
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catch (Exception ex)
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||||
{
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Console.WriteLine($"写入CSV失败: {ex.Message}");
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||||
}
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||||
}
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||||
}
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public class CheryIOTData
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Binary file not shown.
Binary file not shown.
@@ -1,34 +1,26 @@
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2025-08-29 22:53:21.911----软件Program Main函数开始执行--
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2025-08-29 22:53:22.122--加载配置文件——>开始
|
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2025-08-29 22:53:22.436--数据库连接 SqlServerName：127.0.0.1
|
||||
2025-08-29 22:53:22.545--数据库连接 SqlUserName：sa
|
||||
2025-08-29 22:53:22.573--数据库连接 SqlPassword：Hexagon123
|
||||
2025-08-29 22:53:22.576--数据库连接 SqlDbName：NextSenseStandardDB
|
||||
2025-08-29 22:53:22.625--加载配置文件——>完成
|
||||
2025-08-29 22:53:22.666--Log in using the original authorization mode.
|
||||
2025-08-29 22:53:24.548--软件授权成功
|
||||
2025-08-29 22:53:27.359--数据库连接 SqlServerName：127.0.0.1
|
||||
2025-08-29 22:53:27.361--数据库连接 SqlUserName：sa
|
||||
2025-08-29 22:53:27.362--数据库连接 SqlPassword：Hexagon123
|
||||
2025-08-29 22:53:27.363--数据库连接 SqlDbName：NextSenseStandardDB
|
||||
2025-08-29 22:53:27.364--数据库连接字符串：Data Source=127.0.0.1;initial Catalog=NextSenseStandardDB;User ID=sa;password=Hexagon123;
|
||||
2025-08-29 22:53:28.309-- 进入显示车身模式！显示车身界面。
|
||||
2025-08-29 22:53:29.581--启动PLC写线程！
|
||||
2025-08-29 22:53:29.583-- 进入解析CSV文件模式，开始解析扫码CSV文件！
|
||||
2025-08-29 22:53:29.585--连接PLC....
|
||||
2025-08-29 22:53:29.586--软件首次启动， Nextsense EH3 CSV读取路径存在；不清空，读取NextSense生成 CSV报告路径下的所有文件，路径为：D:\cherytestEH3
|
||||
2025-08-29 22:53:29.588--软件首次启动， Nextsense EHY CSV读取路径存在；不清空，读取NextSense生成 CSV报告路径下的所有文件，路径为：D:\cherytestEHY
|
||||
2025-08-29 22:53:31.222--Right EH3 UI Refresh tmrRefreshData (strVIN.Length==21)：CarType：EHY ;VIN: LNNBBDEC8RDA23997
|
||||
2025-08-29 22:53:31.257--Right EHY UI Refresh tmrRefreshData (strVIN.Length==21)：CarType：EHY ;VIN: LNNBBDEC8RDA23997
|
||||
2025-08-29 22:53:31.753--PLC S7连接失败。
|
||||
2025-08-29 22:53:32.612--显示右侧EHY车身数据界面。
|
||||
2025-08-29 22:53:32.619--连接PLC失败
|
||||
2025-08-29 22:55:12.952--Test Post Data: {"serno":"312314141","vin":"LNNAJDDU9RDA00213"}
|
||||
2025-08-29 22:55:24.984--测试从IOT获取车型信息完成，获取到的原返回值为： Error: System.Net.WebException: 操作超时
|
||||
在 System.Net.HttpWebRequest.GetRequestStream(TransportContext& context)
|
||||
在 System.Net.HttpWebRequest.GetRequestStream()
|
||||
在 NSAnalysis.CenterControl.PostJsonToIOT(String url, String jsonData, Nullable`1 timeout) 位置 D:\HexagonProjects\2024-20-奇瑞间隙面差\奇瑞间隙面差总装代码资料\Code\Analysis\CenterControl.cs:行号 1598
|
||||
2025-08-29 22:55:25.831--测试从IOT获取车型信息完成，处理后 获取到的返回值为： rror: System.Net.WebException: 操作超时
|
||||
在 System.Net.HttpWebRequest.GetRequestStream(TransportContext& context)
|
||||
在 System.Net.HttpWebRequest.GetRequestStream()
|
||||
在 NSAnalysis.CenterControl.PostJsonToIOT(String url, String jsonData, Nullable`1 timeout) 位置 D:\HexagonProjects\2024-20-奇瑞间隙面差\奇瑞间隙面差总装代码资料\Code\Analysis\CenterControl.cs:行号 159
|
||||
2025-08-30 01:04:59.360----软件Program Main函数开始执行--
|
||||
2025-08-30 01:04:59.362--加载配置文件——>开始
|
||||
2025-08-30 01:04:59.389--数据库连接 SqlServerName：127.0.0.1
|
||||
2025-08-30 01:04:59.390--数据库连接 SqlUserName：sa
|
||||
2025-08-30 01:04:59.390--数据库连接 SqlPassword：Hexagon123
|
||||
2025-08-30 01:04:59.391--数据库连接 SqlDbName：NextSenseStandardDB
|
||||
2025-08-30 01:04:59.392--加载配置文件——>完成
|
||||
2025-08-30 01:04:59.393--Log in using the original authorization mode.
|
||||
2025-08-30 01:05:01.417--软件授权成功
|
||||
2025-08-30 01:05:02.833--数据库连接 SqlServerName：127.0.0.1
|
||||
2025-08-30 01:05:02.834--数据库连接 SqlUserName：sa
|
||||
2025-08-30 01:05:02.834--数据库连接 SqlPassword：Hexagon123
|
||||
2025-08-30 01:05:02.835--数据库连接 SqlDbName：NextSenseStandardDB
|
||||
2025-08-30 01:05:02.836--数据库连接字符串：Data Source=127.0.0.1;initial Catalog=NextSenseStandardDB;User ID=sa;password=Hexagon123;
|
||||
2025-08-30 01:05:03.221-- 进入显示车身模式！显示车身界面。
|
||||
2025-08-30 01:05:03.999--启动PLC写线程！
|
||||
2025-08-30 01:05:04.001-- 进入解析CSV文件模式，开始解析扫码CSV文件！
|
||||
2025-08-30 01:05:04.002--连接PLC....
|
||||
2025-08-30 01:05:04.003--软件首次启动， Nextsense EH3 CSV读取路径存在；不清空，读取NextSense生成 CSV报告路径下的所有文件，路径为：D:\cherytestEH3
|
||||
2025-08-30 01:05:04.004--软件首次启动， Nextsense EHY CSV读取路径存在；不清空，读取NextSense生成 CSV报告路径下的所有文件，路径为：D:\cherytestEHY
|
||||
2025-08-30 01:05:04.102--PLC S7连接成功。
|
||||
2025-08-30 01:05:16.779--连接PLC成功
|
||||
2025-08-30 01:05:17.133--Right EH3 UI Refresh tmrRefreshData (strVIN.Length==21)：CarType：EHY ;VIN: LNNBBDEC8RDA23997
|
||||
2025-08-30 01:05:17.155--Right EHY UI Refresh tmrRefreshData (strVIN.Length==21)：CarType：EHY ;VIN: LNNBBDEC8RDA23997
|
||||
2025-08-30 01:05:24.770--显示右侧EHY车身数据界面。
|
||||
2025-08-30 01:05:26.498---------------海克斯康面隙分析软件程序关闭---------------------
|
||||
|
||||
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Reference in New Issue
Block a user